diff --git a/frigate/api/media.py b/frigate/api/media.py
index 971bfef83..0ea4c487e 100644
--- a/frigate/api/media.py
+++ b/frigate/api/media.py
@@ -50,10 +50,12 @@ from frigate.models import Event, Previews, Recordings, Regions, ReviewSegment
 from frigate.track.object_processing import TrackedObjectProcessor
 from frigate.util.file import get_event_thumbnail_bytes
 from frigate.util.image import get_image_from_recording
+from frigate.util.media import get_keyframe_before
 from frigate.util.time import get_dst_transitions
 
 logger = logging.getLogger(__name__)
 
+
 router = APIRouter(tags=[Tags.media])
 
 
@@ -900,6 +902,33 @@ async def vod_ts(
         if recording.end_time > end_ts:
             duration -= int((recording.end_time - end_ts) * 1000)
 
+        # nginx-vod-module pushes clipFrom forward to the next keyframe,
+        # which can leave too few frames and produce an empty/unplayable
+        # segment. Snap clipFrom back to the preceding keyframe so the
+        # segment always starts with a decodable frame.
+        if "clipFrom" in clip:
+            keyframe_ms = get_keyframe_before(recording.path, clip["clipFrom"])
+            if keyframe_ms is not None:
+                gained = clip["clipFrom"] - keyframe_ms
+                clip["clipFrom"] = keyframe_ms
+                duration += gained
+                logger.debug(
+                    "VOD: snapped clipFrom to keyframe at %sms for %s, duration now %sms",
+                    keyframe_ms,
+                    recording.path,
+                    duration,
+                )
+            else:
+                # could not read keyframes, remove clipFrom to use full recording
+                logger.debug(
+                    "VOD: no keyframe info for %s, removing clipFrom to use full recording",
+                    recording.path,
+                )
+                del clip["clipFrom"]
+                duration = int(recording.duration * 1000)
+                if recording.end_time > end_ts:
+                    duration -= int((recording.end_time - end_ts) * 1000)
+
         if duration < min_duration_ms:
             # skip if the clip has no valid duration (too short to contain frames)
             logger.debug(
diff --git a/frigate/util/media.py b/frigate/util/media.py
new file mode 100644
index 000000000..406d51cf3
--- /dev/null
+++ b/frigate/util/media.py
@@ -0,0 +1,61 @@
+"""Utilities for media file inspection."""
+
+import subprocess as sp
+
+from frigate.const import DEFAULT_FFMPEG_VERSION
+
+FFPROBE_PATH = (
+    f"/usr/lib/ffmpeg/{DEFAULT_FFMPEG_VERSION}/bin/ffprobe"
+    if DEFAULT_FFMPEG_VERSION
+    else "ffprobe"
+)
+
+
+def get_keyframe_before(path: str, offset_ms: int) -> int | None:
+    """Get the timestamp (ms) of the last keyframe at or before offset_ms.
+
+    Uses ffprobe packet index to read keyframe positions from the mp4 file.
+    Returns None if ffprobe fails or no keyframe is found before the offset.
+    """
+    try:
+        result = sp.run(
+            [
+                FFPROBE_PATH,
+                "-select_streams",
+                "v:0",
+                "-show_entries",
+                "packet=pts_time,flags",
+                "-of",
+                "csv=p=0",
+                "-loglevel",
+                "error",
+                path,
+            ],
+            capture_output=True,
+            timeout=5,
+        )
+    except (sp.TimeoutExpired, FileNotFoundError):
+        return None
+
+    if result.returncode != 0:
+        return None
+
+    offset_s = offset_ms / 1000.0
+    best_ms = None
+    for line in result.stdout.decode().strip().splitlines():
+        parts = line.strip().split(",")
+        if len(parts) != 2:
+            continue
+        ts_str, flags = parts
+        if "K" not in flags:
+            continue
+        try:
+            ts = float(ts_str)
+        except ValueError:
+            continue
+        if ts <= offset_s:
+            best_ms = int(ts * 1000)
+        else:
+            break
+
+    return best_ms